Concrete Weighbridge

Eagle offers a versatile range of weighbridge systems, designed to accommodate various industrial needs. Our weighbridges are available in lengths ranging from 6 meters to 20 meters, with a standard width of 3 meters.

In terms of capacity, our weighbridges support weights from 20,000 kg to 1,20,000 kg, ensuring precision and reliability. The weighing divisions are available in increments of 5 kg to 20 kg, allowing for accurate measurements based on specific application requirements.

Maintaining accuracy in weighing operations is crucial for industries that rely on precise weight measurements for logistics, trade, and regulatory compliance. Eagle’s In-House Weighbridge Testing and Calibration Facility ensures that weighing systems remain reliable, efficient, and compliant with industry standards. Our facility is equipped with state-of-the-art calibration tools and testing methods designed to verify and fine-tune weighbridge accuracy. Regular calibration ensures that weight readings remain within permissible tolerances, preventing discrepancies that could lead to financial losses or regulatory violations.

Key Features of the Facility

Certified Calibration Standards – The facility uses weights certified by national and international standards to calibrate weighbridges.
Routine Testing Procedures – Periodic inspections and load tests help maintain weighing system integrity.
Advanced Diagnostic Equipment – Digital load cells, precision weight sets, and monitoring software enhance calibration accuracy.
Compliance Assurance – Testing adheres to legal metrology requirements, ensuring compliance with government regulations.
Reduced Downtime – On-site calibration eliminates the need for outsourcing, improving operational efficiency.

1. Material Handling & Preparation
Material Unloading: Structural steel and other components are unloaded and inspected for defects.

Band Saw Cutting: High-precision band saw machines cut raw materials into standardized sections, ensuring minimal deviation from required dimensions.

2. Structural Fabrication

MIG Welding: Metal Inert Gas (MIG) welding is employed to assemble primary structural elements, ensuring high tensile strength and minimal distortion.

Grinding & Finishing: Weld seams are ground using abrasive tools to remove irregularities, followed by surface finishing for improved adherence of coatings.

3. Corrosion Protection & Surface Coating

Red-Oxide Coating: A layer of red-oxide primer is applied via spray or brush techniques to enhance corrosion resistance.

Epoxy Painting: Multi-layer epoxy coatings are applied using pneumatic spray systems to provide a durable and weather-resistant finish.

4. Electronics Integration & Testing

Load Cell Installation: High-accuracy strain gauge load cells are embedded at critical points to ensure precise weight measurement.

Platform Calibration: Automated testing systems verify platform deflection under various load conditions, ensuring compliance with industrial tolerances.

5. Quality Assurance & Packaging

Final Inspection: Structural integrity, coating uniformity, and electronic functionality are assessed through rigorous quality control protocols.

Packaging: Components are securely packed with protective materials to prevent damage during transportation.

This streamlined process ensures the weighbridge meets industry standards for durability, accuracy, and longevity.

1.      Our digital weighing terminals are suitable for our digital loadcells and supports long distance communication between the structure and weighbridge cabin.The installation procedure is simple and no manual corner adjustments required using this digital weighing terminal.Digital Weighing Terminals from E. G. Kantawalla available with Intelligent Terminal (IT) and with out Intelligent Terminal.

·         Features of the Intelligent Terminal

·         First Weighment

·         Second weighment Ticket No. wise

·         Second weighment Vehicle wise

·         Using codes for entries

·         Error handling during data entry

·         View Ticket Number/Vehicle wise

·         Print duplicate copy Ticket No./Vehicle wise

·         Report printing Full/Summary

·         Report Dumping in Pen Drive

.         Feasible to connect with computer keyboard

A shear beam double ended load cell is a highly precise and durable weighing sensor designed for industrial applications. It features a robust nickel-plated alloy steel construction, ensuring reliability in harsh environments. With capacities ranging from 5 tons to 40 tons, it operates within an extensive temperature range (-30°C to +70°C) and maintains accuracy under varying conditions.

Equipped with an RS485 output, this load cell offers exceptional measurement stability, boasting a combined error of ±0.03% F.S. and a creep error (30 minutes) of ±0.02% F.S. It supports safe overload limits up to 200% of its rated capacity, ensuring durability and resilience. Its IP68-rated protection and high insulation resistance (≥5000MΩ at 50V DC) make it ideal for demanding applications, while its 15-meter cable provides flexibility in installation.

This load cell is perfect for industrial weighing applications, offering consistent and dependable performance

A Weatherproof Load Cell Junction Box serves as a crucial interface for truck scales, enabling precise signal management while safeguarding electrical connections against environmental hazards. Designed to accommodate up to 12 load cells, this junction box plays a vital role in ensuring accurate weight measurement in weighbridges and heavy-duty weighing applications.

Technical Specifications & Features

Load Cell Interface & Signal Processing

Supports up to 12 Load Cells: Ensures seamless integration for multi-cell weighbridge configurations, facilitating precise weight distribution and calibration.
High-Precision Signal Management: Employs low-noise circuitry to minimize electromagnetic interference (EMI) and radio-frequency interference (RFI), enhancing measurement accuracy.
Equalization & Summing Circuit: Balances signal outputs from multiple load cells, preventing differential errors and improving system stability.
Environmental Protection & Durability

Ingress Protection Rating: IP68

Fully sealed enclosure protects against dust, moisture, and submersion in water.
Ensures reliable operation in extreme environmental conditions.
Surge & Lightning Protection

Integrated transient voltage suppressors (TVS) provide protection against electrical surges and lightning strikes.
Safeguards load cell connections from transient overvoltage conditions.
Rugged Enclosure Options:

Mild Steel – Ideal for standard industrial applications with protective coatings against corrosion.
Cast Aluminium – Provides lightweight durability with enhanced resistance to environmental elements.
Stainless Steel – Best suited for high-corrosion environments with maximum structural integrity.
Installation & Maintenance

User-Friendly Terminal Blocks: Designed for quick and secure wiring, reducing installation time and ensuring reliable connectivity.
Sealed Cable Entry Points: Prevents water ingress while allowing flexible routing of load cell cables.
Tool-Free Access for Maintenance: Simplifies troubleshooting and recalibration without compromising environmental protection.

Why You Need a Weatherproof Load Cell Junction Box ?

In environments like truck weigh stations, construction sites, and manufacturing facilities, exposure to the elements can disrupt scale accuracy. A reliable junction box ensures optimal performance by safeguarding connections and preventing electrical noise interference. By investing in Eagle’s junction box, businesses can prevent costly errors, maintain compliance, and enhance operational efficiency.

 Our weighbridge software is designed to streamline and enhance weighment operations, offering seamless connectivity to peripherals, robust reporting mechanisms, and comprehensive data management features. 
Built for reliability, efficiency, and automation, our software integrates real-time data processing, user management, and secure transaction handling to optimize industrial weighing needs.

Features and Functionality:

1. Camera Integration

Supports 4 IP Cameras via RTSP protocol for real-time surveillance and weighment record validation.
Captured images are automatically stored and accessible in the weighment reports.

2. Automated Report Generation

Auto-email functionality for daily and weekly reports, ensuring timely sharing of weighment data.
Reports can be directly sent via email from the software, reducing manual intervention.

3. SMS Integration

Provision for SMS Online Gateways to enable instant weighment ticket dispatch via SMS.
Supports configurable SMS templates for transactional alerts.

4. Master Record Setup

Allows creation and management of various master records:

Vehicle Master: Stores vehicle details for quick retrieval.
Customer Master: Manages customer data related to transactions.
Supplier Master: Keeps track of supplier information.
User Master: Handles user profiles and roles.
Field Master: Configurable custom fields for diverse operational needs.

5. Customizable Field Management

Users can add 'n' number of fields such as:
Source, Destination, Challan Number, Driver Name, Mobile Number, etc.

Enables tailored data entry for specific weighbridge operations.

6. User Account and Permissions

User accounts can be created with username and password protection.
Supports role-based access control, allowing administrators to set permission attributes.

7. Advanced Reporting & Export Options

Report filtering using various field data for better data analysis.
Export reports in Excel format for offline processing.
Default Full Report Print Facility and Summary Report Print Facility directly from software.
Convert reports to PDF format for digital record keeping.

8. Weighing Indicator & Remote Display Connectivity

Connects weighing indicators via COM port or Ethernet for accurate measurement retrieval.
Supports recommended Remote Display/Jumbo Display, ensuring visibility for operational convenience.

9. Ticket Management & Printing

Captured image views for all weighment records in the report section.
Reprint Tickets from report section for transaction validation.
Custom Ticket Design with Crystal Reports (supports up to 9 formats for different weighment scenarios).

10. Soft Key Licensing

Lifetime independent software access via Soft Key Licence, eliminating dependency on external validations.

Our weighbridge software encapsulates essential functionalities for smooth and secure weighment operations. By integrating real-time data capturing, automated reporting, multi-user access control, and seamless peripheral connectivity, it provides an effective solution for industries requiring efficient weighbridge management.

Dedicated Support Team
We have a dedicated team available around the clock to promptly resolve customer queries and provide technical assistance, ensuring uninterrupted weighbridge operations.

Weighbridge Installation Service
Our team provides end-to-end installation of new weighbridges, ensuring proper alignment, calibration, and integration with digital systems for accurate and reliable performance.

Civil Work and Foundation Construction
We undertake all necessary civil engineering tasks, including site preparation, foundation design, and construction tailored to the specific requirements of the weighbridge type and load capacity.

Customized Weighbridge Modifications
We also provide structural and technical enhancements, such as adding new load cells, ramps, or digital features to improve weighbridge functionality and user experience.

Annual Maintenance Contracts (AMC)
We offer flexible AMC plans to ensure regular maintenance, servicing, and performance checks, maximizing the lifespan and efficiency of your weighbridge systems.

Service Audits
Our team conducts detailed service audits to evaluate the operational condition of weighbridges, identify potential issues, and recommend improvements for optimal performance.

Calibration and Legal Stamping
We provide certified calibration and stamping services in compliance with legal metrology standards, ensuring accurate weighing and regulatory adherence.

Complaint Handling & Resolution
A structured and responsive complaint management process is in place to address customer concerns swiftly and effectively, prioritizing customer satisfaction.