00-Hopper-Weighing-System  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

Hopper Weighing System

  • More suitable for Storage & Batch Hoppers
  • Wide capacity ranges from 50 kg to 20 ton
  • Accuracy : +/-0.1 %
  • Stainless Steel & Alloy Steel Load cell
  • Standard & Customise Mounting Kits
  • Wall Mount & Panel Mount Type Indicators

Hopper weighing system normally consists of load cells, junction box and weighing controller. It is widely used in process batch hoppers where batch can be of single or multiple materials depend on the application.

Optional Accessories/Ports/Functions

  • Flame proof Indicator
  • Flame proof Junction Box
  • RS485 Modbus RTU output
  • 4 – 20 mA output
  • 0 – 10 V output
  • Feeding & Discharge outputs to control the inlet & outlet

00-Static-Check-Weigher  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

Static Check Weigher

  • More suitable for Packaging Industries
  • Wide capacity ranges from 5 kg to 500 kg
  • Data Logging in weighing terminal
  • Accuracy : +/-0.02 %
  • Available in Mild Steel Powder Coated Structure and Stainless Structure
  • Tower Lamp and Buzzer

Static Check weighers are economical solutions which are widely used in Packaging Industries. The weighing medium can be either Gravity Roller Conveyors or weighing platforms. Mostly used for spot checking and batch weighing in the line.

Optional Accessories

  • Label Printer
  • Receipt Printer

00-Silo-Weighing-System  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

Silo Weighing System

  • More suitable for Storage & Feeding Silos
  • Wide capacity ranges from 1 t to 100 ton
  • Accuracy : +/-0.2 %
  • Stainless Steel & Alloy Steel Load cell
  • Standard & Customise Mounting Kits
  • Wall Mount & Panel Mount Type Indicators

Silo weighing system normally consists of load cells, junction box and weighing controller. It is mainly used for inventory purpose as mostly the silos will be used to store the materials.

Optional Accessories/Ports/Functions

  • Flame proof Indicator
  • Flame proof Junction Box
  • RS485 Modbus RTU output
  • 4 – 20 mA output
  • 0 – 10 V output
  • Feeding & Discharge outputs to control the inlet & outlet

Shipper-Check-Weigher-main-13Oct  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

SCWS-Check Weighing System

SCWS Series Check Weighing Conveyor System is commanly used to check the shipper boxes and bags online at the end of the conveyor line. It can be also used as a Poka-Yoke system to find the errors using the check weighing feature.

The purpose of check weighing conveyor system is used to do check weighing of the packaged commodities and accordingly reject the under weight and over weight boxes or bags as per the tolerance given in the settings.

Sometimes this system is also helpful to do check weiging process of materials coming in crates on the conevyor line and also do the check weighing of dry and charged batteries.

This system can be installed before the box closing and strapping machine.

 

  1. Suitable to integrate with the existing conveyor lines to install this check weighing conveyor system at the end of the line where the check weighing and rejection is required.
  2. Easy to learn and operate.
  3. User friendly user interface with 10 inch TFT display.
  4. Healthy output available to stop the conveyor line which is behind the online check weighing system in case of any errors happended.
  5. Also healthy input is available to stop the online check weighing sytem and the lines behind it if any problems occurs in the conveyor line which is after the online check weighing system.
  6. Multiple security levels available for operator, supervisior and managers.
  7. Available in full stainless steel 304 MOC and mild steel MOC (with skid plates and rollers in SS304).
  8. Comes with infeed, weighing, outfeed and rejection conveyors.
  9. Pneuamtic operated rejection assembly.
  10. Various interlocks for an automatic line.
  11. RS485 Modbus output (for weight and status).
  12. Continuous rejection alert.
  13. Log sheet for the weighment records and USB Port to download the records through pendrive.
Model Number Description Conveyor Size (mm) Suitable for Product Sizes Max (mm) Capacity Accuracy (+/-) Speed (Boxes or Bags/ minute) MOC Rejection
SCWS6040-IWOR (BX/BG) Fully Automatic IWO = 600 x 400, REJ = 800 x 500 400 x 350 10 kg/ 20 kg/ 30 kg 20 g 25 Mild Steel / Stainless Steel 304 Auto Rejection
SCWS6050-IWOR (BX/BG) Fully Automatic IWO = 600 x 500, REJ = 800 x 600 400 x 450 10 kg/ 20 kg/ 30 kg 20 g 20 Mild Steel / Stainless Steel 304 Auto Rejection
SCWS8050-IWOR (BX/BG) Fully Automatic IWO = 800 x 500, REJ = 1100 x 700 530 x 450 10 kg/ 20 kg/ 35 kg 20 g 17 Mild Steel / Stainless Steel 304 Auto Rejection
SCWS10060-IWOR (BX/BG) Fully Automatic IWO = 1000 x 600, REJ = 1200 x 800 680 x 550 50 kg 50 g 8 Mild Steel / Stainless Steel 304 Auto Rejection
SCWS10060-IWOR (BX/BG) Fully Automatic IWO = 1200 x 600, REJ = 1200 x 950 800 x 550 60 kg 50 g 6 Mild Steel / Stainless Steel 304 Auto Rejection

*IWO - Infeed Weighing Outfeed.
*Rej - Rejection.

  1. MOC : SS304 or Mild Steel
  2. Belt : PVC Green 2 mm belt
  3. Belt Grade : Food Grade or Non Food Grade
  4. System Type : Automatic
  5. No. of Loadcells : 4
  6. Drive : Single phase - Three phase 230 V AC
  7. Motor : 3 phase AC induction motor, RPM : 1400
  8. Gear Box : Worm Gear Box
  9. System Operating Voltage : 230 V AC 50/60 Hz
  10. Display : 10 inch colour TFT
  11. Conveyor Type : Infeed & Weighing - Motorised Belt Type, Outfeed - Powered Roller Type, Rejection - Gravity Roller Type.
  12. Moutning Legs : +/- 50 mm adjustable anti vibration M20 legs.
  13. Rejection Type : Push Type.
  14. Rejection Mechanism : Pneumatic (7 bar pressure required).
  1. What is the use of the online check weighing conveyor system?
    • It can be used to install after the customer’s conveyor line to do the check weighing automatically for each box/bag/crate/battery and rejection the under weight and over weight objects automatically based on the tolerance given in the settings.
  2. How many conveyors will come in this system?
    • Total 4 conveyors will be the part of the system.
      • Infeed conveyor - This is used to regulate the traffic of the objects coming for check weighing. This is a motorised belt conveyor.
      • Weighing conveyor - This is used to do the check weighing process. This is a motorised belt conveyor.
      • Outfeed conveyor - This is the exit conveyor of the system and also pneumatic pusher assembly will present in this conveyor which is used to reject the under and over weight objects and this pusher assembly will push it towards the rejection gravity conveyor. This is a powered roller conveyor.
      • Rejection conveyor - This is used to buffer the under and over weight objects which are rejected and it is a gravity roller conveyor which with slight inclination.
  3. Is it necessary to purchase the full system or can we purchase only the weighing conveyor?
    • For automatic process, full system has to be purchased with all 4 conveyors.
  4. What is the maximum throughput of this system?
    • It entirely depends on the size and weight of the objects. Please refer the size and capacity chart in the last page.
  5. What is the operating voltage of the system?
    • 230 V AC 50 Hz
  6. Is the controller inbuilt with the system?
    • Up to 600 mm width check weighing conveyors, the controller will be fixed along the weighing conveyor, but if the conveyor width is more than 600 mm, then the controller will be separate and designed to keep on the floor within 5 m from the check weighing conveyor system.
  7. What is the MOC of the system?
    • It is available in Mild Steel and SS304. Even in mild steel variant, the skid plates below the belt and the rollers in the powdered conveyor and gravity conveyors will SS304.
  8. What are the Interface ports available?
    • RS232 port is default. Optional Port - RS485 (Modbus Protocol) or Ethernet (TCP/IP)
  9. What are the devices that can be connected to this system through RS232?
    • Using RS232 Port, the system transmits the weight (only numerical value). And customer can receive it at the computer end, if it is connected to the PC and our engineer will show it in the hyperterminal to ensure the check weighing system is transmitting the weight till PC. No PC software will be provided by Eagle.
  10. What is the string format that can be received through RS232 from the check weighing system?
    • SCWS020.000kg (or <Space><Space><Space><Space>020.000kg)
  11. Does the controller have Support to online printer?
    • Yes,we can connect the Control Print make Online TIJ & CIJ printer to Controller through RS232 and these printers has to be purchased through us because only specific models of control print printers will support.
  12. What is the display type in the system?
    • 10 inch touch TFT display (Resistive)
  13. Whether data logging is available?
    • Yes. Data Logging is available in the inbuilt memory. 87,000 weighment records can be stored and can be downloaded using pen drive and open in the PC in excel.
      Note : No filter is available in the controller and filters can be applied only in excel when you open in the PC.
  14. Can we transfer the records directly to PC?
    • No. You have to use Pen drive to download the reports from the controller.
  15. What happens after saving 87,000 weighment records?
    • After reaching 87,000 records, the records will be deleted based on FIFO basis automatically and new records will get updated. So before reaching 87,000 records, take the reports using pen drive, and we advice to take the records daily.
  16. What are the fields available in the weighment records?
    • Date, Time, Product Name, Product Code, Weight, Status
  17. How many products/items can be added in the database?
    • 99 products/items can be added (Product code, product name, check weighing limit values, threshold value etc.)
  18. What affects the check weighing accuracy?
    • Floor vibration
    • Air flow
    • Electrical magnetic noise
    • Incresed conveyor speed than the set limit.
    • Multiple objects entering on the weighing area at a time
    • Belt Wear & Tear
    • Any kind of modifications carried out in weighing conveyor
    • Improper cable routing of the weighing conveyor motor and sensors.
    • Off centre loading.
  19. What is the default SI unit?
    • kg
  20. What is the operating temperature?
    • 0°C – 40°C
  21. Can we provide Ethernet port in the system?
    • Yes it is optional. We will convert RS232 to Ethernet TCP/IP. Only check weighed weight will be transmitted through Ethernet port.
  22. What are the standard features available in this system ?
    • User Friendly GUI.
    • Easy for Maintenance.
    • Various interlocks for ensuring trouble free automatic process.
    • 10 inch Touch display for smooth operation.
    • Statistical control with graph.
    • Batch wise Weighments.
    • Continuous rejection alert.
    • Log sheet for the record.
    • USB port for record transfer through pen drive.
    • RS 232 Output.
    • RJ45 port for LAN (Optional)
    • RS485 Modbus RTU (Optional)
    • 21CFR (Optional)
    • 5 user security levels.
    • Rejection conveyor full alert.
    • Continuous rejection alert.
    • Healthy output.
    • Separate count for Under, Ok,Over weights.
    • Product data base (99).
    • Automatic rejection facility for under & over weights.
    • Integration with Control Print make specific model TIJ & CIJ Online
    • Printers(Optional.)
  23. Where this system can be recommended ?
    • This system can be recommended to Packaging machinery manufacturers to incorporate with their line, Automation Industries,Food Industries, Pharma Industries, Battery manufacuring units, Fertilizer plants, Cement plants, Vegetable loading/unloading godown, electrical companies etc.

00-Tank-Weighing-System  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

Tank Weighing System

  • More suitable for Process & Storage Tanks
  • Wide capacity ranges from 0.5 t to 80 t
  • Accuracy : +/-0.1 %
  • Stainless Steel & Alloy Steel Load cell
  • Standard & Customise Mounting Kits
  • Wall Mount & Panel Mount Type Indicators

Tank weighing system normally consists of load cells, junction box and weighing controller. It is widely used in production management and process control areas where weight measurement & control is involved.

Optional Accessories & Ports

  • Flame proof Indicator
  • Flame proof Junction Box
  • RS485 Modbus RTU output
  • 4 – 20 mA output
  • 0 – 10 V output
  • Stainless Steel Load cells
  • Stainless Steel Mounting Kits

00-high-speed-chk-weigher  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

HSCWS-Check Weighing System

Our High Speed Check Weighers are with the utmost accuracy at top speeds and therefore permits extremely high throughputs leading to increasing line efficiency.

  • More suitable for Food & Pharmaceutical Industry
  • Capacity varies from 500 g to 10 kg
  • Speed : Up to 150 pieces/min
  • Accuracy : +/-0.2 mg to +/- 5 g according to the capacity

Optional Accessories

  • Metal Detector
  • Bottle Separator
  • 21 CFR Compliance

Axle-Pads-1  Stack Systems Solutions Eagle | 100 Ton | E. G. Kantawalla

Axle Pad Weighing System is used to determine each wheel weight, individual axle weight and total gross weight of any vehicle. This is used in pairs, with one pad for the left hand wheel and another pad for the right hand wheel.

The axle pads can be placed on any compacted level surface and the vehicle can be easily and quickly weighed. The axle weight of the vehicle can be measured by placing each axle of the vehicle on the weigh pad.

It is commonly used in automobile industries for testings, for road surveys, by RTO for truck overloading and in transactional activities where the accuracy is not critical.

  1. Available in both Wired and Wireless format.
    • Wired - 10 m cable will be provided with each weigh pad
    • Wireless - Up to 80 m transmission range (clear sight)
  2. Portable - Easy to mobilise from one place to another.
  3. Wired Pads - Provision to enter testing details - Vehicle ID/Reg. No., Vehicle Model,
    Enginer No., Chassis No., Vehicle Condition (Laden/Unladen), Fuel Quantity, Testing Engineer Name and Driver Name.
  4. Wireless Pads - Has inbuilt lead acid battery in the controller and lithium ion battery in the weigh pad.
    • Estimated Back up Time : 8 hrs if the battery is fully charged.
  5. Display
    • Wired Systems - With 7 inch or 10 inch colour touch display
    • Wireless Systems - Graphical LCD with monochrome white backlit
  6. Wired Pads - Record Management upto 25,000 records and transfer through USB port using pen drive (can be opened in excel in the PC after dumping in the pen drive).
  7. Inbuilt Printer - Both wired and wireless controllers have inbuilt printers to print the receipt after each weighment (Max. Paper Width - 55 mm).
  8. Flight Case
    • The controllers will be provided with the flight case to carry it easily like a suitcase.
  9. Detachable Rubber Ramps.
    • The rubber ramps attached to the weigh pads can be easily detached during mobilsation.
  10. Loadcell based technology
Model Category No. of Pads Capacities Available Size
AX-ECON-LV-2 Wired 2 Nos 1 t/ 2 t/ 5t 400 x 500 mm
AX-ECON-LV-4 Wired 4 Nos 1 t/ 2 t/ 5t 400 x 500 mm
AX-ECON-HV-2 Wired 2 Nos 10 t/ 20 t 500 x 900 mm
AX-ECON-HV-4 Wired 4 Nos 10 t/ 20 t 500 x 900 mm
AX-PRO-LV-2 Wired 2 Nos 1 t/ 2 t/ 5 t 400 x 500 mm
AX-PRO-LV-4 Wired 4 Nos 1 t/ 2 t/ 5 t 400 x 500 mm
AX-PRO-HV-2 Wired 2 Nos 10 t/ 20 t 500 x 900 mm
AX-PRO-HV-4 Wired 4 Nos 10 t/ 20 t 500 x 900 mm
AX-WI-TECH-LV-2 Wireless 2 Nos 1 t/ 2 t/ 5 t 400 x 500 mm
AX-WI-TECH-LV-4 Wireless 4 Nos 1 t/ 2 t/ 5 t 400 x 500 mm
AX-WI-TECH-HV-2 Wireless 2 Nos 10 t/ 20 t 500 x 900 mm
AX-WI-TECH-HV-4 Wireless 4 Nos 10 t/ 20 t 500 x 900 mm

* For Pad combinations more than 4, Please contact our factory.

1

Physical Dimension

  • 400 x 500 mm weigh pads - 400 x 500 x 60 mm (excluding ramps, ramp size : 500 x 125 mm)
  • 500 x 900 mm weigh pads - 500 x 900 x 60 mm (excluding ramps, ramp size - 900 x 125 mm)
2

Weight

  • 400 x 500 mm weigh pads - 18 kg (without ramps)
  • 500 x 900 mm weigh pads - 50 kg (without ramps)
3 Weight Sensor - SESB Alloy Steel Loadcell complies to IP67
4

MOC

  • Weigh Pads - Aluminium
  • Controller - Mild Steel
  • Flight Case - ABS
5

Keypad

  • Wired System - Touch Screen Display
  • Wireless System - 8 keys membrane keypad
6

Display

  • Wired Sytsem - 7 inch or 10 inch TFT display
  • Wireless System - 6 digit, 25 mm digit height Graphical LCD with white backlight
7 Calibration Method - External Calibration
8 Power Connector - Indian 3 pin power cord (3 m length)
9

Power Supply

  • Wired System - 230 V AC 50 Hz (no battery inbuilt)
  • Wireless System - 110 V AC ~ 240 V AC 50Hz/60Hz (with inbuilt battery)
10 Operating Temperature - 0 deg to 40 deg
11 Default SI Unit - kg
12 Communication Interface - RS232 (available in wirless system to transmit the display weight continuously)
13 Printer - Inbuilt thermal 32 coloumn
  1. What are the models available with us in Axle Pad Category ?
    • We have 3 models (2 models in wired technology and 1 model in wireless technology)
      • Ax-Econ (Wired)
      • Ax-Pro (Wired)
      • Ax-Wi Tech (Wireless)
  2. What is the difference between wired axle pads and wireless axle pads?
    • All the pads in the wired axle pad system are connected with controller.
    • using 4 core load cell cables.
    • All the pads in the wireless axle pad system are connected with controller through wireless transmission.
  3. What is the load cell cable length we provide from each pad to the controller for wired axle pad weighing system?
    • 10 metre
  4. What is the transmission limit between a pad and the controller in wireless axle pad weighing system?
    • 80 m clear line of sight
  5. What is the MOC of the Controller ?
    • MOC of the Controller is Mild Steel & comes along with ABS flight case for easy mobility (applicable for Wired and Wireless axle pad weighing system)
  6. What is the MOC of the Axle Pads?
    • Aluminium
  7. Does the controller have inbuilt printer?
    • Yes, both the wired and wireless system controllers have inbuilt thermal printer (32 column)
  8. What is the display type in the wired axle pad controller?
    • Wired System : ECON model comes along with - 7 inch touch TFT display & PRO model comes along with - 10 inch touch TFT display
  9. What is the display type in the wireless axle pad controller?
    • LCD with white backlight (Display Size - 136 x 37, Digit Height- 25 mm)
  10. What are the capacity ranges and sizes available ?
    • Below are the capacity ranges available :
    • Model Category Capacities available Size
      AX-ECON-LV Wired 1 t/ 2 t/ 5t 400 x 500 mm
      AX-ECON-HV Wired 10 t/ 20 t 500 x 900 mm
      AX-PRO-LV Wired 1 t/ 2 t/ 5 t 400 x 500 mm
      AX-PRO-HV Wired 10 t/ 20 t 500 x 900 mm
      AX-WI-TECH-LV Wired 1 t/ 2 t/ 5 t 400 x 500 mm
      AX-WI-TECH-HV Wired 10 t/ 20 t 400 x 900 mm
  11. What accuracy will be available for axle pads ?
    • The accuracy of the axle pad system is not like weighing scale.
    • If the pads are kept under each wheel, then the user will get an accuracy of +/- 0.1% to +/-0.2% of the total capacity of the pads connected.
    • If user use only two pads and use accumulation method to accumulate each axle weight, then accuracy will be +/-2 % of the gross weight of the vehicle.
    • * The above accuracy depends on the floor level. If floor level is not uniform, then above accuracy is not possible to achieve.
  12. How many pads can be connected to wired and wireless Axle pad weighing system ?
    • 6 pads maximum can be connected
  13. How is the data logging works for controllers ?
    • Data logging is only available in wired axle pad weighing system and the records can be dumped in the pen drive whenever needed and can be opened in excel in the PC. Total 25,000 records can be save. There is no filtering in the controller side. In PC, in excel, customer can apply the filters.
  14. What is the ramp MOC ?
    • MOC of ramp is Robust Rubber
  15. Can Wireless axle pads operated on battery & what is the battery backup time ?
    • Yes, wireless controller can be operated on lead acid battery & Wireless axle pads having built in lithium ion battery.
    • Estimated Back up Time : 8 hrs if the battery is fully charged.
  16. Whether wired controllers have battery back up?
    • No. It operates only on 230 V AC 50 Hz power supply.
  17. What type of keypad available with controller ?
    • Wired system : Through Touch Display
    • Wireless system : Through 8 keys membrane keypad.
  18. Where this product can be recommended ?
    • This system can be recommended in Automobile testing applications Suitable for road surveys, by RTO for truck overload checking and in transport activities where the accuracy is not critical.
  19. What are the SI units available ?
    • The default SI unit is : kg
  20. What is the operating temperature?
    • 0°C – 40°C
  21. What are the standard features available ?
    • Wired Pads : Provision to enter testing details - Vehicle ID/Reg. No., Vehicle Model, Engineer No., Chassis No., Vehicle Condition (Laden/Unladen), Fuel Quantity, Testing Engineer Name and Driver Name.
    • Wired pads : Record Management up to 25,000 records and transfer through USB port using pen drive (can be opened in excel in the PC after dumping in the pen drive)
    • (Wired pads are highly recommended for testing applications)
  22. What is the handling weight of each pad?
    • 18 kg approx. For 5 ton pad and 50 kg approx. for 10 ton/20 ton pads

Call
Whatsapp
Image Enquiry